Steel Bar Counting

csdetb-icono

Customer

One of Japan’s leading steel manufacturing plants.

Project Details

  • Duration: 1 Month +

Technologies:

  • Deep Learning
  • OpenCV
  • Python
  • PyQt
  • Edge Computing devices
  • SQLlite
problem-img

Problem

  • The steel plant workers face challenges in accurately counting steel bars during production due to:
  • Low Lighting Conditions
  • Constantly Moving Steel Bars
  • Impossible to visualise the Entire Steel Bar due to its length.
  • Steel Rods can be of different Widths & Breadth.

 

solution-img

Solution

  • We have developed a Desktop Build that runs our detection Model.
  • It counts steel bars within the dynamically drawn region of interest (ROI) using a segmentation model.
  • Object bounding boxes are utilized to count the steel bars, and the real-time count is displayed on the screen.
  • The Model is trained under varying lighting conditions
  • Due to the limited Dataset, the new dataset was generally using Augmentation methods.

 

100%

Accuracy

Insights on innovation

Stay updated with the trending and most impactful tech insights. Check out the expert analyses, real-world applications, and forward-thinking ideas that shape the future of AI Computer Vision and innovation.

May 25, 2026 - 5 minutes to read

Reefer Monitoring Without New Sensors

What Vision AI Can Actually See Let’s talk about the logistics industry’s strange addiction to buying new hardware. When confronted with a blind spot in the yard, our collective reflex is almost always to purchase another piece of plastic, attach a battery to it, and bolt it onto a steel box. We love sensors. We […]

Read More

Ruchir Kakkad

CEO & Co-founder

May 22, 2026 - 6 minutes to read

Damage Disputes Are Eating Your Margin. Here’s the Math.

It usually arrives on a Tuesday morning. The subject line is aggressively vague, but the attachment tells you everything you need to know: a blurry photograph of a violently dented shipping container, accompanied by an invoice for the repair. Your terminal is officially being blamed for the damage. What follows is the most frustrating, time-consuming […]

Read More

Ruchir Kakkad

CEO & Co-founder

May 18, 2026 - 5 minutes to read

Tribal Knowledge in Port Operations: The Asset That’s Quietly Leaving

Let’s talk about the most terrifying event in terminal management: the retirement party. Every container yard has one. That veteran dispatcher or yard manager, let’s call him Frank. Frank operates with a battered clipboard, a radio held together by duct tape, and an encyclopedic mental map of five thousand identically rusted steel boxes. When a […]

Read More

Ruchir Kakkad

CEO & Co-founder

Whatsapp Img