Steel Bar Counting

csdetb-icono

Customer

One of Japan’s leading steel manufacturing plants.

Project Details

  • Duration: 1 Month +

Technologies:

  • Deep Learning
  • OpenCV
  • Python
  • PyQt
  • Edge Computing devices
  • SQLlite
problem-img

Problem

  • The steel plant workers face challenges in accurately counting steel bars during production due to:
  • Low Lighting Conditions
  • Constantly Moving Steel Bars
  • Impossible to visualise the Entire Steel Bar due to its length.
  • Steel Rods can be of different Widths & Breadth.

 

solution-img

Solution

  • We have developed a Desktop Build that runs our detection Model.
  • It counts steel bars within the dynamically drawn region of interest (ROI) using a segmentation model.
  • Object bounding boxes are utilized to count the steel bars, and the real-time count is displayed on the screen.
  • The Model is trained under varying lighting conditions
  • Due to the limited Dataset, the new dataset was generally using Augmentation methods.

 

100%

Accuracy

Insights on innovation

Stay updated with the trending and most impactful tech insights. Check out the expert analyses, real-world applications, and forward-thinking ideas that shape the future of AI Computer Vision and innovation.

June 26, 2026 - 4 minutes to read

Do It Safe, Then Prove It: Insurance-Grade Footage for Yard Safety Compliance

Three months after the incident, the assessor sits across from Meera, the operations manager, and slides a form over the desk. She is ready for questions about helmets, about whether the supervisor was present, about protocol. He asks none of them. He asks one thing instead: show me the footage. Meera’s yard runs safety well. […]

Read More

Ruchir Kakkad

CEO & Co-founder

June 24, 2026 - 4 minutes to read

22 vs 30 Moves an Hour: Finding the Hidden 1% Gains in Terminal Productivity

Deepak runs operations at a mid-size terminal, and one number has bothered him for a month. Two ship-to-shore cranes, side by side. Same model, same year, same maintenance schedule. Crews rotate between them every shift. One averages 22 moves an hour. The other averages 30. He sends a maintenance team over the slow one. They […]

Read More

Ruchir Kakkad

CEO & Co-founder

June 23, 2026 - 4 minutes to read

Empties Are Inventory, Not Furniture: Smart Empty Container Yard and CFS Management

Pravin has run the empty depot for nine years, and he will tell you he knows every box in it. Then he walks you to the far corner, points at a container furred with dust, a small spider web in the corner casting, and goes quiet. It came in months ago. Nobody remembers the booking. […]

Read More

Ruchir Kakkad

CEO & Co-founder

Whatsapp Img