Excavator Machine Efficiency at Mining Site

csdetb-icono

Customer

Global manufacturer of mining equipment and wear-resistant products in Australia.

Project Details

  • Duration: 4 Months

Technologies:

  • Deep learning
  • PyQt
  • MongoDb
  • OpenCV
problem-img

Problem

  • The inability to monitor idle time results in delays in mining operations.
  • Lack of meaningful data to identify excavators trends and inefficiencies caused by partial (non-optimized) filling and dumping processes.
  • No system in place for excavator monitoring system to track teeth and shroud conditions leading to performance degradation.
solution-img

Solution

  • We developed a computer vision-based desktop application integrated with a real-time equipment monitoring feature to analyze excavator mining footage.
  • A camera was mounted on the excavators arm to provide a clear view of the buckets operations.
  • The desktop application runs recorded videos from the camera and extracts critical operational data.
  • Key insights include pass and cycle counts, bucket and truck fill levels, idle times and other performance metrics by making it a comprehensive machine downtime tracking and machine downtime monitoring tool.
  • In addition, the system generates analytical graphs that enhance visibility into performance trends by making it an effective mining productivity software solution.

15%

Productivity

Implementation-Challenges

Implementation Challenges

  • Ensuring stable and clear video feed from the excavators arm in harsh mining conditions.
  • Handling varying light conditions, dust and obstructions in real-time video analytics.
  • Accurately syncing frame-by-frame video data with real-time operational timestamps.
  • Processing large video files efficiently to extract actionable insights.
  • Minimizing false positives in machine downtime monitoring and activity detection.
  • Integrating the system with existing mining operation workflows and reporting tools is important.
Key-Features

Key Features

  • Real-time equipment monitoring using mounted camera vision.
  • Excavator monitoring system with automated pass & cycle count detection.
  • Tracking machine downtime and idle periods with time-stamped insights.
  • Analysis of bucket & truck fill levels for productivity optimization.
  • Monitoring wear & tear on excavator teeth and shrouds.
  • Interactive dashboard with trend graphs and detailed analytics.
  • Offline desktop application with video input processing.
  • Compatible with harsh industrial environments in mining sites.
  • Data export feature for further integration with mining productivity software.

Occupancy management and beyond with a virtual replica

csexcavator-img

Insights on innovation

Stay updated with the trending and most impactful tech insights. Check out the expert analyses, real-world applications, and forward-thinking ideas that shape the future of AI Computer Vision and innovation.

Do It Safe, Then Prove It: Insurance-Grade Footage for Yard Safety Compliance
June 26, 2026 - 4 minutes to read

Do It Safe, Then Prove It: Insurance-Grade Footage for Yard Safety Compliance

Three months after the incident, the assessor sits across from Meera, the operations manager, and slides a form over the desk. She is ready for questions about helmets, about whether the supervisor was present, about protocol. He asks none of them. He asks one thing instead: show me the footage. Meera’s yard runs safety well. […]

Read More

Ruchir Kakkad

CEO & Co-founder

22 vs 30 Moves an Hour: Finding the Hidden 1% Gains in Terminal Productivity
June 24, 2026 - 4 minutes to read

22 vs 30 Moves an Hour: Finding the Hidden 1% Gains in Terminal Productivity

Deepak runs operations at a mid-size terminal, and one number has bothered him for a month. Two ship-to-shore cranes, side by side. Same model, same year, same maintenance schedule. Crews rotate between them every shift. One averages 22 moves an hour. The other averages 30. He sends a maintenance team over the slow one. They […]

Read More

Ruchir Kakkad

CEO & Co-founder

Empties Are Inventory, Not Furniture: Smart Empty Container Yard and CFS Management
June 23, 2026 - 4 minutes to read

Empties Are Inventory, Not Furniture: Smart Empty Container Yard and CFS Management

Pravin has run the empty depot for nine years, and he will tell you he knows every box in it. Then he walks you to the far corner, points at a container furred with dust, a small spider web in the corner casting, and goes quiet. It came in months ago. Nobody remembers the booking. […]

Read More

Ruchir Kakkad

CEO & Co-founder

View all Blogs
Whatsapp Img