Double Stamp Fault Detection on Steel Plate

csdetb-icono

Customer

One of the Top 5 Steel Manufacturing Company in Japan.

Project Details

  • Duration: 4 Months+

Technologies:

  • OCR
  • Machine Learning
  • Python
  • PyQt
  • MongoDb
  • Kafka
problem-img

Problem

This 24X7 running company has assigned persons to verify the engraving on the Steel Plate by the Machine.

  • Double Stamping of characters makes it hard to interpret
  • Manual verification of To be Printed Vs Actually Printed
solution-img

Solution

We have designed a Desktop Application that perform the OCR (Optimal Character Recognition) on the images.

  • High-end Industrial Camera captures the images and sends them to the Edge Processing Device for OCR.
  • The Application compares the OCR results with the correct sequence of the Characters Received separately from the PLC.
  • The Comparision Result is displayed on a screen attached to the Edge Device.

100%

Accuracy

Insights on innovation

Stay updated with the trending and most impactful tech insights. Check out the expert analyses, real-world applications, and forward-thinking ideas that shape the future of AI Computer Vision and innovation.

April 30, 2026 - 5 minutes to read

How to Slash Container Yard Fuel Costs by 20%

Fuel is one of the largest recurring expenses in container yard operations, yet it is often treated as a fixed cost rather than a controllable variable. Most operators focus on throughput, turnaround time, and capacity utilization, but overlook how daily inefficiencies quietly inflate fuel consumption. The truth is straightforward: fuel costs are rarely high because […]

Read More

Ruchir Kakkad

CEO & Co-founder

April 30, 2026 - 5 minutes to read

Mastering Turnaround Time (TAT)

How to Speed Up Yard Operations In any container yard, time behaves like currency. Every minute a truck waits at the gate, every container that sits idle without clear movement, quietly adds to operational cost. Yet, many yards continue to function with fragmented visibility, delayed coordination, and reactive decision-making. The result is predictable: longer turnaround […]

Read More

Ruchir Kakkad

CEO & Co-founder

April 21, 2026 - 7 minutes to read

Bulletproof Gate Automation – AI Damage & Seal Detection Explained

6:10 AM. The first truck entered the yard. The driver is in a hurry. The queue behind him is already being built. At the gate, a few seconds decide everything. A number is read. A seal is “assumed” to be intact. A quick look confirms “no visible damage.” The barrier lifts. Everything seems normal. Until […]

Read More

Ruchir Kakkad

CEO & Co-founder

Whatsapp Img