LED Screen Defect Inspection

csdetb-icono

Customer

A global screen inspector and repair company.

Project Details

  • Duration: 5 Months

Technologies:

  • Tensorflow
  • Deep Learning
  • AI Vision
  • OpenCV
  • Python
problem-img

Problem

  • Manual inspectors fail to consistently detect micro-defects such as scratches, dead pixels, and discoloration.
  • Backlog in inspecting screens due to manual process.
  • Heavy loss due to Increased warranty claims and customer dissatisfaction due to undetected defects.
solution-img

Solution

  • We developed an AI-powered defect detection system. This system handles the high-resolution imaging captured from an industrial camera and receives it via Trigger signals.
  • It automatically detects surface damage and anomalies such as cracks, scratches, and dents in real-time and displays them in the output screen.
  • A centralized dashboard provides defect location, classification, and reports for quality audits and process optimization.

96%

Accuracy

75%

Reduction in time for Manual Verification

Key Features

cskeyfb-img1

Real-Time Monitoring

cskeyfb-img2

Auto-Training Pipeline of New Productions

cskeyfb-img3

Live Comparision: Actual Production vs Planned Production

Insights on innovation

Stay updated with the trending and most impactful tech insights. Check out the expert analyses, real-world applications, and forward-thinking ideas that shape the future of AI Computer Vision and innovation.

December 23, 2025 - 7 minutes to read

Smart Ports & Warehouses: How OCR and ANPR Are Transforming Global Logistics

People usually don’t think about logistics until there’s a delay in order delivery. On the other hand, there are millions of products that move across borders every single day, as their journey includes going through different ports, warehouses and distribution centres before the product reaches its respective owner. So there’s a lot that happens behind […]

Read More

Ruchir Kakkad

CEO & Co-founder

December 22, 2025 - 8 minutes to read

When Quiet Research Earns Global Respect: What WebOccult’s IEEE Best Paper Recognition Really Says

Some achievements do not arrive with loud announcements or dramatic celebrations. They arrive quietly, almost gently, carrying a kind of weight that only people close to the work fully understand. WebOccult’s Best Paper recognition at the IEEE was one such moment. Out of more than 450 research papers submitted from across the world, only five […]

Read More

Ruchir Kakkad

CEO & Co-founder

December 17, 2025 - 9 minutes to read

How Computer Vision Is Revolutionising Quality Control in Manufacturing

When we discuss the ways to improve quality in factories today, one solution that often comes up is Computer Vision in manufacturing. Supervising a production line makes it clear how easily small issues can go unnoticed. A small crack, a misplaced center label, or a missing screw may seem irrelevant, but these small problems can […]

Read More

Ruchir Kakkad

CEO & Co-founder

Whatsapp Img