Melting Area Depletion Detection

csdetb-icono

Customer

One of the Top 5 Steel Manufacturing Company in Japan

Project Details

  • Duration: 3 Months+

Technologies:

  • Deep Learning
  • OpenCV
  • PyQt
  • Matplotlib
  • SQLite
problem-img

Problem

As the load cells are not installed in some furnaces, visual monitoring is performed by the operator.

  • The company relies on manual monitoring of the Steel Melting Process and changing the Melting Patterns.
  • The operator visually inspects the images & makes a judgment. Sometimes, make the mistake.
solution-img

Solution

We have designed a Desktop Application that performs the detection on the depleting area (Notch).

  • The Model accommodates the different positions of the Notch.
  • The Model also understands the different types of notches ( based on shape ).
  • A real-time Graph is generated for better insights about the stage of melting.
  • A threshold Area can be set where the alerts will raise when the area falls below that.

The Outcome: It is working with high accuracy, giving precise results and timely alerts.

Insights on innovation

Stay updated with the trending and most impactful tech insights. Check out the expert analyses, real-world applications, and forward-thinking ideas that shape the future of AI Computer Vision and innovation.

October 1, 2025 - 8 minutes to read

Semiconductor Fab in 2025 – Key Trends in Vision AI & Inspection Technologies

Walk into a semiconductor fabrication plant in 2025 and you’ll see something that looks more like a science fiction set than a factory. Robots glide across spotless cleanrooms, wafers are carried through vacuum-sealed chambers, and machines whisper in precision rhythms. Each wafer that enters the fab is a canvas on which billions of transistors will […]

Semiconductor
Read More

Ruchir Kakkad

CEO & Co-founder

October 1, 2025 - 8 minutes to read

How Computer Vision Is Transforming Semiconductor Fabrication Plants

Semiconductor fabrication plants, commonly called fabs, are some of the most complex and expensive factories ever built. Inside cleanrooms that are thousands of times cleaner than a hospital operating room, wafers of silicon are transformed into chips that power the world’s smartphones, cars, medical devices, and satellites. Every wafer goes through hundreds of steps, lithography, […]

Read More

Ruchir Kakkad

CEO & Co-founder

August 29, 2025 - 8 minutes to read

AI Vision in Chemical Mechanical Planarization (CMP) Quality Monitoring

Every chip in your phone, your laptop, or even in a satellite, begins as a plain slice of silicon. But before that slice can become the heart of advanced electronics, it has to go through a series of complex processes. One of the least understood, yet most critical of these, is called Chemical Mechanical Planarization, […]

Semiconductor
Read More

Ruchir Kakkad

CEO & Co-founder

Whatsapp Img