Bottle Exterior Defect Detection

csdetb-icono

Customer

A major Japanese multinational cosmetics and personal care company.

Project Details

  • Duration: 4 Months

Technologies:

  • AI Vision
  • OpenCV
  • MongoDB
  • RabbitMQ
  • Python
problem-img

Problem

  • Manual inspection struggles to detect fine exterior defects such as scratches, cracks, dents, and dirt.
  • Lack of consistent and data-driven quality monitoring across multiple factories.
  • High risk of defective bottles reaching customers, causing brand damage and increased product recalls.
solution-img

Solution

  • We developed an AI-powered vision inspection model to detect bottle exterior defects in real time.
  • High-resolution cameras integrated with edge AI to spot cracks, dents, scratches, and foreign particles.
  • The model ensures manual adjustment of thresholds for different defect types (e.g., scratches, Dents, Foreign Particles, etc.).
  • With the deployment of this solution, 10,000+ bottles per station are inspected on a daily basis.

97+%

Accuracy

150%

Increased efficiency in Inspection

Key Features

cskeyfb-img1

Real-Time Monitoring

cskeyfb-img2

Auto-Training Pipeline of New Productions

cskeyfb-img3

Live Comparision: Actual Production vs Planned Production

Insights on innovation

Stay updated with the trending and most impactful tech insights. Check out the expert analyses, real-world applications, and forward-thinking ideas that shape the future of AI Computer Vision and innovation.

December 23, 2025 - 7 minutes to read

Smart Ports & Warehouses: How OCR and ANPR Are Transforming Global Logistics

People usually don’t think about logistics until there’s a delay in order delivery. On the other hand, there are millions of products that move across borders every single day, as their journey includes going through different ports, warehouses and distribution centres before the product reaches its respective owner. So there’s a lot that happens behind […]

Read More

Ruchir Kakkad

CEO & Co-founder

December 22, 2025 - 8 minutes to read

When Quiet Research Earns Global Respect: What WebOccult’s IEEE Best Paper Recognition Really Says

Some achievements do not arrive with loud announcements or dramatic celebrations. They arrive quietly, almost gently, carrying a kind of weight that only people close to the work fully understand. WebOccult’s Best Paper recognition at the IEEE was one such moment. Out of more than 450 research papers submitted from across the world, only five […]

Read More

Ruchir Kakkad

CEO & Co-founder

December 17, 2025 - 9 minutes to read

How Computer Vision Is Revolutionising Quality Control in Manufacturing

When we discuss the ways to improve quality in factories today, one solution that often comes up is Computer Vision in manufacturing. Supervising a production line makes it clear how easily small issues can go unnoticed. A small crack, a misplaced center label, or a missing screw may seem irrelevant, but these small problems can […]

Read More

Ruchir Kakkad

CEO & Co-founder

Whatsapp Img