Melting Area Depletion Detection

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Customer

One of the Top 5 Steel Manufacturing Company in Japan

Project Details

  • Duration: 3 Months+

Technologies:

  • Deep Learning
  • OpenCV
  • PyQt
  • Matplotlib
  • SQLite
problem-img

Problem

As the load cells are not installed in some furnaces, visual monitoring is performed by the operator.

  • The company relies on manual monitoring of the Steel Melting Process and changing the Melting Patterns.
  • The operator visually inspects the images & makes a judgment. Sometimes, make the mistake.
solution-img

Solution

We have designed a Desktop Application that performs the detection on the depleting area (Notch).

  • The Model accommodates the different positions of the Notch.
  • The Model also understands the different types of notches ( based on shape ).
  • A real-time Graph is generated for better insights about the stage of melting.
  • A threshold Area can be set where the alerts will raise when the area falls below that.

The Outcome: It is working with high accuracy, giving precise results and timely alerts.

Occupancy management and beyond with a virtual replica

meeting

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